FACTORY INTERNAL AUDIT REPORT

 

FACTORY INTERNAL AUDIT REPORT

(Monthly)

Date of Internal Audit: 20.01.2012

 

1.                  Factory Phone 

2.                  Web:www.

3.                 Report to:  Director.

4.                 Products:   Woven Shirts.

5.                 Types of manufacturing:  Cutting, Sewing, Manufacturing.

 

6.                 STORE & DELIVERY :

Are the materials stored off the pallettes?                                          Yes / No

                Are the materials properly inventoried?                                              Yes / No

            Do you have any record?                                                                    Yes / No

            Are there any recording system of goods inn & goods out?              Yes / No

            Do you inspect the incoming goods in the factory?                           Yes / No

            What percentage you inspected (100%, 50%, 25%, 10%)?                _______

            Did you keep the delivery & distribution policy in the factory?        Yes / No

            Is there any record?                                                                            Yes / No

 

 

Store Incharge

 

7.                  HOUSE KEEPING:

How many times you clean the bathrooms/ toilets in a day?              4 times

Do you have any record?                                                                    Yes / No

How many times you clean all the working area?                              _________

Is there any system to clean whole factory area including

Electrical channels?                                                                             Yes / No

If yes, after how many days you do it?                                              _________

Have you maintain any record ?                                                         Yes / No

 

 

 

Asst.Manager - Officer

 

8.         CUTTING SECTION:

Do you have any fabric inspection machine?                         Yes / No

Do you inspect fabric before cutting?                                                Yes / No

Did all cutter use hand gloves?                                                           Yes / No

Did they use anti-cutter?                                                                    Yes / No

Do you follow numbering system ?                                                    Yes / No

What type of inspection equipment you use?     ___________________________

Do you maintain the color continuity card?                                       Yes / No

Do you have any record?                                                                    Yes / No

 

 

 

Cutting Manager

Page No: 1/3

 

9.         HEALTH & SAFETY DEPARTMENT:

Do you have sufficient fire fighting equipment?                                Yes / No

Did you keep this equipment in the proper place?                              Yes / No    Are all fire exists clearly identified?                                                       Yes / No

Do you servicing the fire equipment in time?                                     Yes / No

Is there any record?                                                                            Yes / No

Do you have fire evacuation procedure?                                            Yes / No

If yes, how often are drills carried out?                                  _________________

Do you have any fire alarm system?                                                   Yes / No

If yes, how many alarms you have?                                        _________________

Are these alarms electrical operated or manual?                                 _______

Do you have first aid boxes?                                                              Yes / No

If yes, how many?                                                                              ________

Do all the toilets are clean and dry?                                                   Yes / No

Do the hand washing system functioning?                                         Yes / No

Do the eye washing system functioning?                                           Yes / No

Are the factory well ventilated?                                                         Yes / No

Do you keep the dining hall always clean?                                         Yes / No

Does the entire worker always get the pure drinking water?             Yes / No

 

 

 

Asstt.Manager (HR & Compliance)

 

 

10.              SEWING:

 

Do you maintain production planning?                                              Yes / No

Do you use automatic Iron?                                                                Yes / No

Do you have any production record?                                                 Yes / No

Do you have any process inspection system?                         Yes / No

Do you maintain needle policy?                                                         Yes / No

Is there any record?                                                                            Yes / No

Who issue the needle?                                                ________________________

Do the operators clean there machine?                                               Yes / No

How many times they do it?                                                   ______________

Do you follow the approval production sample?                                Yes / No       Do you use needle guard to every machine?                                               Yes / No

Do you have pully guard to every machine ?                                     Yes / No

Do the operator use eye guard where necssarry?                                Yes / No

Do all employees wear the uniform?                                                  Yes / No

Do all employee use mask?                                                                 Yes / No

 

 

 

 

Production Manager (Sewing –1)                               Production Manager (Sewing-2)

 

 

 

 

General Manager (Production)

 

Page No: 2/3

 

11.              INSPECTION DEPARTMENT:

 

Are the inspectors independent in work?                                           Yes / No

Do you follow the quality policy according to the

Quality manual?                                                                                  Yes / No

Do you have any record?                                                                    Yes / No

Do you follow in-line inspection system?                                           Yes / No

Is there any record?                                                                            Yes / No

Do you follow the pass-fail tolerance?                                               Yes / No

Are end of line inspection carried out?                                               Yes / No

Do you have any record?                                                                    Yes / No

Do you follow the approval sample?                                                  Yes / No

Do you follow any policy in time of final Inspection?                       Yes / No

Do you have any record?                                                                    Yes / No

To whom you report ?                                                             __________________

Do you identify where/who make the mistake?                                 Yes / No

 

 

Quality Manager

 

12.                    PACKING DEPARTMENT:

 

Do you check every piece through the metal detector?                      Yes / No

Do you have any record?                                                                    Yes / No

Do you find any metal parts / pins through the machine?                  Yes / No

Do you have any record?                                                                    Yes / No

Do you check the metal detector machine by sample card?               Yes / No

How many times you check it?                                               _________________

Did you faced any problem due to scissors, tag guns,

Spray guns etc. during last 6(six) months.                                          Yes / No

Do you follow the procedure of metal checking?                              Yes / No

Do you follow approval sample during poly?                                     Yes / No

Do you transfer the entire complete carton to the warehouse?          Yes / No

Do you have any inspection system after ironing?                             Yes / No

Do you have any record?                                                                    Yes / No

Do you have any inspection system after folding?                             Yes / No

Do you have any record?                                                                    Yes / No

Do you have any inspection system before assortment?                    Yes / No

 

 

Packing Supervisor                                                          Packing Supervisor

 

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